feat: LLC_48V v1 20260625

EPWM ok
This commit is contained in:
aiden
2026-06-25 09:45:19 +08:00
parent 14a4870f5a
commit 2036c780c2
3 changed files with 128 additions and 682 deletions
@@ -36,13 +36,14 @@ extern "C"
#define VBUS_SET_H (VBUS_SET + 20) // burst mode in, 在過零區判斷
#define VBUS_SET_L (VBUS_SET - 20) // burst mode out, 在過零區判斷
// #define VBUS_SET_H2 370 // for skip mode
#define VBUS_OVP 420 // 420V 電容
#define VBUS_2ADC 149.15f // 4M + 27K
#define VCOMP_2DUTY 0 // vbus_comp control duty
#define V_COMP_MAX 16000 // (PFC_DUTY_MAX * 32) // 480 * 32 = 16360
#define V_COMP_MIN 300 // (PFC_DUTY_MAX * 32) // 12 * 32 = 384
#define V_INT_GAIN_BIT 9 // 7=/128, 9=/512 大約除 120 ~ 500 之間 (粗調用bit, 細調用整數)
#define V_POR_GAIN_BIT 8 // 6=/64, 8=/256 大約除 60 ~ 250 之間
#define VBUS_OVP 72
#define VBUS_UVP 36
#define VBUS_2ADC 24.81f // 100K + 4.2K
#define VCOMP_2DUTY 0 // vbus_comp control duty
#define V_COMP_MAX 16000 // (PFC_DUTY_MAX * 32) // 480 * 32 = 16360
#define V_COMP_MIN 300 // (PFC_DUTY_MAX * 32) // 12 * 32 = 384
#define V_INT_GAIN_BIT 9 // 7=/128, 9=/512 大約除 120 ~ 500 之間 (粗調用bit, 細調用整數)
#define V_POR_GAIN_BIT 8 // 6=/64, 8=/256 大約除 60 ~ 250 之間
#define VBUS_INT_MAX (V_COMP_MAX << V_INT_GAIN_BIT)
#define VBUS_POR_MAX (V_COMP_MAX << (V_POR_GAIN_BIT - 1))
//---------------------------------------------------------------
@@ -13,120 +13,38 @@
//=============================================================================
// Public Function Definition
//=============================================================================
#if 0
static void
_Pre_Proc(PWR_ModeTypeDef pwr_mode, PWR_WakeupTypeDef *pWakeup_type)
{
{ /* User terminates proprietary modules */
sys_disable_systick();
syslog_deinit();
}
// Configure WDG to wake-up system
WDG_InitTypeDef init = {0};
uint32_t g_wakeup_msec = 5000;
SYSCFG_SetLSIAlwaysOn(true);
*pWakeup_type = PWR_Wakeup_WDG;
init.Counter = WDG_MSec2Counter(g_wakeup_msec);
init.ResetMode = WDG_Reset_Disable;
WDG_Init(&init);
WDG_Enable();
SYSCFG_SetICEPin2NormalIO(true);
return;
}
//===========================================================================
static void
_Post_Proc(PWR_ModeTypeDef pwr_mode)
{
// Recover wake-up module
SYSCFG_SetLSIAlwaysOn(false);
__HAL_SYSCFG_RESET_GPIOA();
__HAL_SYSCFG_RESET_GPIOB();
WDG_DeInit();
/* Enable ICE I/O */
SYSCFG_SetICEPin2NormalIO(false);
sys_config_systick(SYS_TICK_1_MS);
return;
}
#endif
//===================================================================================
void gpio_init(void)
{
GPIO_InitTypeDef gpio_init = { 0 };
// PA12(vfb)(vcomp)
// PA12, PWOK
gpio_init.GPIO_Pin = GPIO_Pin_12;
gpio_init.GPIO_Mode = GPIO_Mode_IN;
gpio_init.GPIO_PuPd = GPIO_PuPd_NOPULL;
GPIO_Init(GPIOA, &gpio_init);
// PA15(button)
gpio_init.GPIO_Pin = GPIO_Pin_15;
gpio_init.GPIO_Mode = GPIO_Mode_IN;
gpio_init.GPIO_PuPd = GPIO_PuPd_UP;
GPIO_Init(GPIOA, &gpio_init);
#if 0 // 取消了
// PA5(TP1)
// PA6(TP2)
gpio_init.GPIO_Pin = GPIO_Pin_05;
gpio_init.GPIO_Pin |= GPIO_Pin_06;
gpio_init.GPIO_Mode = GPIO_Mode_OUT;
GPIO_Init(GPIOA, &gpio_init);
#endif
}
//===================================================================================
void opa_init(void)
{
// gpio
GPIO_InitTypeDef gpio_init = { 0 };
gpio_init.GPIO_Pin = GPIO_Pin_07 | GPIO_Pin_08; // Pin_09 is set as power_ok
gpio_init.GPIO_Mode = GPIO_Mode_ANAL;
gpio_init.GPIO_PuPd = GPIO_PuPd_NOPULL;
GPIO_Init(GPIOA, &gpio_init);
// opa
OPAMP_InitTypeDef opa_init = { 0 };
opa_init.OPAMP_VinP = OPAMP_VinP_IO; // PA8
opa_init.OPAMP_VinM = OPAMP_VinM_GND; // internal GND, PIN 留給 POWER_OK
opa_init.OPAMP_Vout = OPAMP_Vout_IO; // PA7, 拉到 IO PA7,需要外部 500 ~ 1000pF 電容
opa_init.OPAMP_Gain = OPAMP_PGAGain_15; // x1~x16 as needed, 使用 15 倍, 減少 RS 功耗
OPAMP_Init(OPAMP0, &opa_init);
OPAMP_Enable(OPAMP0);
}
//===================================================================================
void adc_init(void)
{
// gpio
GPIO_InitTypeDef gpio_init;
gpio_init.GPIO_Pin = GPIO_Pin_10; // vbus = PA10(AIN4)
gpio_init.GPIO_Pin |= GPIO_Pin_07; // iac = PA7(AIN9)
gpio_init.GPIO_Pin |= GPIO_Pin_13; // vac = PA13(AIN7)
gpio_init.GPIO_Pin |= GPIO_Pin_11; // vcr = PA11(AIN5)
gpio_init.GPIO_Pin = GPIO_Pin_08; // PA8 AIN2 VBUS
gpio_init.GPIO_Pin |= GPIO_Pin_09; // PA9 AIN3 IP_CS
gpio_init.GPIO_Pin |= GPIO_Pin_10; // PA10 AIN4 VCOMP
gpio_init.GPIO_Mode = GPIO_Mode_ANAL;
GPIO_Init(GPIOA, &gpio_init);
// adc
ADC_InitTypeDef adc_init = { 0 };
ADC_StructInit(&adc_init);
adc_init.SelChannels = ADC_Channel_04;
adc_init.SelChannels |= ADC_Channel_09; // 量測外部 PA7
// adc_init.SelChannels |= ADC_Channel_00; // 若是讀取 PGA0 輸出的 AIN0 通道, 要改成 ADC_Channel_00
adc_init.SelChannels |= ADC_Channel_07;
adc_init.SelChannels |= ADC_Channel_05;
adc_init.SelChannels = ADC_Channel_02;
adc_init.SelChannels |= ADC_Channel_03;
adc_init.SelChannels |= ADC_Channel_04;
adc_init.ClkPrescaler = ADC_ClkDiv_4; // 60M/4 = 15MHz, ADC max working clock is 16MHz
adc_init.DataAlign = ADC_DataAlign_Right;
adc_init.Mode = ADC_Mode_Scan; // Scan mode
ADC_Init(ADC0, &adc_init);
ADC_ExtTrigConfig(ADC0, ADC_ExtTrigSource_TIM0, ADC_ExtTrigMode_Enable); // tim0 trigger adc
ADC_ExtTrigConfig(ADC0, ADC_ExtTrigSource_EPWM_CH1R, ADC_ExtTrigMode_Enable);
// ADC interrupt config
sys_irq_attr_t irq_attr = {
@@ -188,46 +106,6 @@ void llc_pwm_init(void)
TIM_CtrlPWMOutputs(EPWM, ENABLE);
EPWM->CCMR1_OUTPUT_b.OC1PE = 1; // Output Compare 1 preload enable
}
//===================================================================================
void pfc_pwm_init(void) // single PWM for PFC
{
// gpio
// PA2(TIM2_CH1)
GPIO_InitTypeDef gpio_init = {
.GPIO_Pin = GPIO_Pin_02,
.GPIO_Mode = GPIO_Mode_AF,
.GPIO_AF_Mode = GPIO_AF_5,
};
GPIO_Init(GPIOA, &gpio_init);
// tim
TIM_TimeBaseInitTypeDef tim_init = {
.TIM_Prescaler = 0,
.TIM_CounterMode = TIM_CounterMode_Up,
.TIM_Period = PFC_PERIOD,
.TIM_ClockDivision = TIM_CKD_Div1,
.TIM_RepetitionCounter = 0,
};
TIM_DeInit(TIM2);
TIM_TimeBaseInit(TIM2, &tim_init);
TIM_ARRPreloadConfig(TIM2, ENABLE);
// pwm
TIM_OCInitTypeDef pwm_init = {
.TIM_OCMode = TIM_OCMode_PWM1,
.TIM_OutputState = TIM_OutputState_Disable,
.TIM_OCPolarity = TIM_OCPolarity_High,
.TIM_OCIdleState = TIM_OCIdleState_Reset,
.TIM_Pulse = 1,
};
TIM_OC1Init(TIM2, &pwm_init);
TIM_Cmd(TIM2, ENABLE); // enable PWM
TIM_CtrlPWMOutputs(TIM2, ENABLE); // enable PWM output
TIM2->CCMR1_OUTPUT_b.OC1PE = 1; // Output Compare 1 preload enable
}
//===================================================================================
void tim0_init(void)
{
@@ -255,19 +133,12 @@ void sysclk_init(void)
void SYS_Config(void)
{
sysclk_init();
// PWR_EnterDeepSleepMode(_Pre_Proc, _Post_Proc); // use WDG wake up 1 sec
gpio_init();
opa_init();
adc_init();
llc_pwm_init(); // 初始化但不輸出 EPWM_CH1
pfc_pwm_init(); // 初始化但不輸出 TIM2_CH1
__NOP();
__NOP();
__NOP();
__NOP();
__NOP(); // timer shift between pfc and tim0
llc_pwm_init();
tim0_init(); // trigger ADC, current loop frequency
uart_init();
}
@@ -24,23 +24,12 @@
//=============================================================================
// Structure Definition
//=============================================================================
typedef enum
{
KEY_IDLE = 0,
KEY_DOWN,
KEY_WAIT_RELEASE
} KeyState_t;
typedef enum
{
STATE_INIT,
STATE_STANDBY, // 等 AC brown-in
STATE_PFC_SOFT_START, // 第一階段:PFC 透過最小 duty 提升 vbus,若 vbus 足夠,直接進入下一階段
STATE_LLC_SOFT_START, // 第二階段:LLC 掃頻
STATE_RUN_NORMAL, // 第三階段:二級都進入穩態閉環
STATE_RUN_SKIP, // 第四階段:負載太小,暫時關閉 PFC
STATE_FAULT, // 故障保護
STATE_PAUSE // 暫停,測試用
STATE_STOP,
STATE_SS,
STATE_RUN
} SystemState_t;
typedef struct
@@ -68,21 +57,17 @@ typedef struct
// int32_t a1 = 128; // -A1(因為通常寫成 u[k] = ... + A1*u[k-1] + A2*u[k-2],這裡 a1 = 128 代表 A1 ≈ 1
// int32_t a2 = 0; // -A2PID 特例時 a2 常為 0
SystemState_t sys_state = STATE_INIT;
SystemState_t sys_state = STATE_STOP;
uint8_t is_zero_crossing = 0;
static uint8_t last_is_zero_crossing = 0;
uint8_t llc_running = 0;
uint8_t pfc_running = 0;
uint8_t is_brown_in = 0; // 0: 關機/保護中, 1: 正常工作
static uint8_t cur_loop_fun_en = 0;
// static volatile int32_t print1, print2;
// static volatile int64_t print3;
static uint16_t iac = 0;
static uint16_t vac = 0;
static uint16_t vbus = 0;
static uint16_t vcr = 0;
static uint16_t ipcs = 0;
static uint16_t vcomp = 0;
static int32_t vcr_x1_q14 = 0; // x[n-1]
static int32_t vcr_y1_q14 = 0; // y[n-1]
@@ -91,30 +76,25 @@ static int32_t cr_feed_forward_output_q14 = 0; // 最終輸出的 Q14 補償量
uint32_t count1;
uint32_t vbus_ovp = (VBUS_OVP * 4096 / VBUS_2ADC / 3.3);
uint32_t vbus_set = (VBUS_SET * 4096 / VBUS_2ADC / 3.3);
uint32_t vbus_set_h = (VBUS_SET_H * 4096 / VBUS_2ADC / 3.3); // burst mode in
uint32_t vbus_set_l = (VBUS_SET_L * 4096 / VBUS_2ADC / 3.3); // burst mode out
uint32_t vbus_uvp = (VBUS_UVP * 4096 / VBUS_2ADC / 3.3);
uint32_t digi_vcomp_max = (LLC_PERIOD_MAX - LLC_PERIOD_MIN) << LLC_COMP_GAIN_BIT;
int32_t vbus_comp2 = 0; // 過零點用
uint16_t llc_ss_cnt = 0;
//-----------------------------------------------
KeyState_t key1State = KEY_IDLE;
uint32_t key1Timer = 0;
uint8_t key1_action = 0;
uint8_t keyInput;
//-----------------------------------------------
uint8_t power_on_cmd = 0;
uint32_t vac_avg1;
uint32_t vbus_avg = 0;
uint32_t vcr_avg;
static volatile uint16_t vac_pk1, vac_pk2;
uint32_t vcomp_avg;
uint32_t static digital_vcomp = (LLC_PERIOD_MAX - LLC_PERIOD_MIN) << LLC_COMP_GAIN_BIT;
uint16_t llc_period_ss = LLC_SS_MIN;
uint16_t llc_run_arr = LLC_PERIOD_MIN;
uint8_t v_loop_cnt = 0;
uint8_t v_loop_cnt2 = 0;
uint8_t volatile tim0_trigger = 0;
uint8_t volatile adc_trigger = 0;
// 全局或靜態變數(需在函數外或 static 保留狀態)
static int32_t iac_err_1 = 0; // e[k-1]
@@ -144,7 +124,7 @@ uint16_t capture_packet_gap_ms = 1000;
void A_Para_Reset()
{
digital_vcomp = (LLC_PERIOD_MAX - LLC_PERIOD_MIN) << LLC_COMP_GAIN_BIT;
vbus_set = (VBUS_SET * 4096 / VBUS_2ADC / 3.3);
// vbus_set = (VBUS_SET * 4096 / VBUS_2ADC / 3.3);
v_loop_cnt = 0;
iac_err_1 = 0;
@@ -164,46 +144,6 @@ void A_Para_Reset()
pfc_running = 0;
llc_running = 0;
}
//------------------------------------------------------------------------------
void Key1_Scan()
{
keyInput = GPIO_ReadInputDataBit(GPIOA, GPIO_Pin_15);
switch (key1State)
{
case KEY_IDLE:
if (keyInput == 0)
{ // 剛按下
key1Timer = sys_get_tick(); // 紀錄時間
key1State = KEY_DOWN;
}
break;
case KEY_DOWN:
if (keyInput == 0)
{
if (sys_get_tick() - key1Timer >= DEBOUNCE_TIME)
{
key1State = KEY_WAIT_RELEASE; // 完成去抖
}
}
else
{
key1State = KEY_IDLE; // 回到 IDLE
}
break;
case KEY_WAIT_RELEASE:
if (keyInput == 1)
{ // 剛放開
key1Timer = sys_get_tick();
key1State = KEY_IDLE;
key1_action = 1; // 執行動作
Key_Action();
}
break;
}
}
//-------------------------------------------------------------------------
void capture_start(void)
{
@@ -223,10 +163,10 @@ static inline void Capture_Sample_ISR(void)
return;
// capture_buf[idx].timestamp = sys_get_tick();
capture_buf[idx].iac = iac;
// capture_buf[idx].vac = vac;
// capture_buf[idx].vbus = vbus;
// capture_buf[idx].vcr = vcr;
// capture_buf[idx].iac = iac;
// capture_buf[idx].vac = vac;
// capture_buf[idx].vbus = vbus;
// capture_buf[idx].vcr = vcr;
idx++;
capture_idx = idx;
@@ -259,38 +199,6 @@ static void Capture_Dump_IfReady(void)
msg("capture done,count=%d\r\n", CAPTURE_BUF_SIZE);
}
//-------------------------------------------------------------------------
void Key_Action()
{
if (power_on_cmd == 0)
{
power_on_cmd = 1;
// A_Para_Reset();
// Power_On();
}
else
{
power_on_cmd = 0;
Power_Off();
}
}
//-------------------------------------------------------------------------
void Power_On()
{
power_on_cmd = 1;
llc_pwm_enable(); // LLC ON first
pfc_pwm_enable();
}
//-------------------------------------------------------------------------
void Power_Off()
{
power_on_cmd = 0;
pfc_pwm_disable(); // PFC OF first
sys_delay(2000); // discharge
llc_pwm_disable();
sys_state = STATE_PAUSE;
A_Para_Reset();
}
//===================================================================================
void llc_set_period(uint16_t val)
{
if (val > LLC_PERIOD_MAX) val = LLC_PERIOD_MAX; // 可以小,不能過大
@@ -298,13 +206,6 @@ void llc_set_period(uint16_t val)
EPWM->CCR1 = val >> 1;
}
//===================================================================================
void pfc_set_duty(uint16_t val)
{
if (val > PFC_DUTY_MAX) val = PFC_DUTY_MAX;
if (val < PFC_DUTY_MIN) val = PFC_DUTY_MIN;
TIM2->CCR1 = val;
}
//===================================================================================
void llc_pwm_enable()
{
REG_SET_BITS(EPWM->CCER, TIM_CCER_CC1E_Msk | TIM_CCER_CC1NE_Msk);
@@ -315,16 +216,6 @@ void llc_pwm_disable()
REG_CLR_BITS(EPWM->CCER, TIM_CCER_CC1E_Msk | TIM_CCER_CC1NE_Msk);
}
//===================================================================================
void pfc_pwm_enable()
{
REG_SET_BITS(TIM2->CCER, TIM_CCER_CC1E_Msk);
}
//===================================================================================
void pfc_pwm_disable()
{
REG_CLR_BITS(TIM2->CCER, TIM_CCER_CC1E_Msk);
}
//======================================================================================
// Cr 1P1Z 回授,做負載驟變補償,執行頻率 10KHZ
// 抓取 vcr 的動態變化趨勢,並在穩態時回歸平靜
void Load_Loop_1P1Z(void)
@@ -334,7 +225,7 @@ void Load_Loop_1P1Z(void)
int32_t y0;
// 1. 讀取當前 vcr
x0 = vcr_avg;
// x0 = vcr_avg;
// 2. 執行 1P1Z 差分方程計算:
temp_y0 = ((int64_t)CR_1P1Z_B0_Q14 * x0) + ((int64_t)CR_1P1Z_B1_Q14 * vcr_x1_q14) - ((int64_t)CR_1P1Z_A1_Q14 * vcr_y1_q14);
@@ -358,7 +249,7 @@ void Load_Loop_1P1Z(void)
void Vol_Loop_PFC_1P1Z(void)
{
// 1. 計算誤差
int32_t vbus_err_n = (int32_t)vbus_set - (int32_t)vbus_avg;
int32_t vbus_err_n; // = (int32_t)vbus_set - (int32_t)vbus_avg;
// --- 策略 A:動態增益調整 ---
int32_t b0 = 139;
@@ -368,15 +259,15 @@ void Vol_Loop_PFC_1P1Z(void)
// vloop_p->b1 = -129;
// vloop_p->a1 = -16383;
/*
if (vbus_err_n > 40 || vbus_err_n < -40) // ~ 20V
if (vbus_err_n > 40 || vbus_err_n < -40) // ~ 20V
{
// 大誤差時(通常是剛啟動或大跳載),強化參數加快反應
//b0 = 250;
//b1 = -249;
//b0 = 180; // 稍微調降強增益的力道
//b1 = -178;
b0 = 500;
b1 = -499;
// b0 = 250;
// b1 = -249;
// b0 = 180; // 稍微調降強增益的力道
// b1 = -178;
b0 = 500;
b1 = -499;
}
// --- 策略 B:接近目標時微調零點 (抗過衝) ---
else if (vbus_err_n < 20 && vbus_err_n > -20) // ~ 5V
@@ -386,6 +277,7 @@ void Vol_Loop_PFC_1P1Z(void)
b1 = -119; // 如果不能用浮點數,請維持 120 / -119,增加阻尼感
}
*/
// 2. 差分方程計算
int64_t acc = (int64_t)b0 * vbus_err_n;
acc += (int64_t)b1 * vbus_err_1;
@@ -394,24 +286,24 @@ void Vol_Loop_PFC_1P1Z(void)
int32_t y_n = (int32_t)acc;
#if 0 // 有問題
// --- 策略 C:軟限制抗過衝 (Soft Clamping) ---
// 預設最大限制 (Duty 300 << 14)
int32_t current_max_limit = 4915200; // duty 300
// --- 策略 C:軟限制抗過衝 (Soft Clamping) ---
// 預設最大限制 (Duty 300 << 14)
int32_t current_max_limit = 4915200; // duty 300
// 如果電壓誤差已經很小(例如剩 15V 就到達),甚至已經發生過衝 (err < 0)
// 我們強制壓低 Duty 的允許上限,防止積分器帶著大 Duty 衝過頭
if (vbus_err_n < 15)
{
// 這裡的 3276800 對應 Duty 200,您可以根據 800W 穩態時的 Duty 大約位置來設定
// 核心目標是:不讓 Duty 在接近目標時還維持在 300 這麼高
current_max_limit = 3276800; // duty 200
}
// 如果電壓誤差已經很小(例如剩 15V 就到達),甚至已經發生過衝 (err < 0)
// 我們強制壓低 Duty 的允許上限,防止積分器帶著大 Duty 衝過頭
if (vbus_err_n < 15)
{
// 這裡的 3276800 對應 Duty 200,您可以根據 800W 穩態時的 Duty 大約位置來設定
// 核心目標是:不讓 Duty 在接近目標時還維持在 300 這麼高
current_max_limit = 3276800; // duty 200
}
// 如果發生明顯過衝 (電壓高於目標 5V 以上)
if (vbus_err_n < -5)
{
current_max_limit = 1638400; // 強制壓低到 Duty 100 快速拉回
}
// 如果發生明顯過衝 (電壓高於目標 5V 以上)
if (vbus_err_n < -5)
{
current_max_limit = 1638400; // 強制壓低到 Duty 100 快速拉回
}
#endif
// 3. 輸出限幅執行
@@ -425,8 +317,8 @@ void Vol_Loop_PFC_1P1Z(void)
vbus_comp_1 = y_n;
// 5. 輸出 Duty >> 14
if (sys_state == STATE_PFC_SOFT_START || sys_state == STATE_RUN_SKIP) // 緩啟動期間直接控制 DUTY
TIM2->CCR1 = (vbus_comp_1 >> 14); // 0 ~ 540
// if (sys_state == STATE_PFC_SOFT_START || sys_state == STATE_RUN_SKIP) // 緩啟動期間直接控制 DUTY
TIM2->CCR1 = (vbus_comp_1 >> 14); // 0 ~ 540
// 6. 輸出 comp >> 9 (變大 32 倍) (MAX ~ 18000) (540*32=17280)差不多,>> 9 應該是對的
// if (sys_state == STATE_RUN_NORMAL) // 正常工作時間輸出 COMP 值
@@ -437,7 +329,7 @@ void Vol_Loop_PFC_1P1Z(void)
static void Vol_Loop_PFC_1P1Z_UI(void) // ZERO: 120HZ, POLE:0.1HZ, G:10
{
// 1. 計算誤差
int32_t vbus_err_0 = (int32_t)vbus_set - (int32_t)vbus_avg;
int32_t vbus_err_0; // = (int32_t)vbus_set - (int32_t)vbus_avg;
// 2. 2P2Z 運算 (Fixed-point Q14)
struct bode_plot_param_t *vloop_p = &pfc_vloop_bode_plot_param;
@@ -461,8 +353,8 @@ static void Vol_Loop_PFC_1P1Z_UI(void) // ZERO: 120HZ, POLE:0.1HZ, G:10
vbus_comp_1 = y_n;
// 5. 輸出 Duty >> 14
if (sys_state == STATE_PFC_SOFT_START || sys_state == STATE_RUN_SKIP) // 緩啟動期間直接控制 DUTY
TIM2->CCR1 = (vbus_comp_1 >> 14); // 0 ~ 540
// if (sys_state == STATE_PFC_SOFT_START || sys_state == STATE_RUN_SKIP) // 緩啟動期間直接控制 DUTY
TIM2->CCR1 = (vbus_comp_1 >> 14); // 0 ~ 540
// 6. 輸出 comp >> 9 (變大 32 倍) (MAX ~ 18000) (540*32=17280)差不多,>> 9 應該是對的
// if (sys_state == STATE_RUN_NORMAL) // 正常工作時間輸出 COMP 值
@@ -472,8 +364,8 @@ static void Vol_Loop_PFC_1P1Z_UI(void) // ZERO: 120HZ, POLE:0.1HZ, G:10
//========================================================================
__attribute__((always_inline)) static inline void Cur_Loop_PFC_2P2Z(void) // 優化後 3.65us
{
if (sys_state != STATE_RUN_NORMAL)
return;
// if (sys_state != STATE_RUN_NORMAL)
return;
// if (is_zero_crossing == 1) return; // 凍結積分,改善過零後上升緣的突波
@@ -482,7 +374,7 @@ __attribute__((always_inline)) static inline void Cur_Loop_PFC_2P2Z(void) // 優
int32_t local_vac_avg1 = vac_avg1;
// 電流採樣處理
int32_t local_iac = 3840 - iac; // OPA 電路的關係,實際值為 CURR_OFFSET - ADC
int32_t local_iac; // = 3840 - iac; // OPA 電路的關係,實際值為 CURR_OFFSET - ADC
if (local_iac < 0)
local_iac = 0; // 避免負值
@@ -609,29 +501,24 @@ __INTERRUPT void isr_adc_handle(void)
SAVE_IRQ_CSR_CONTEXT();
ADC_ClearITFlag(ADC0);
// GPIO_SetBits(GPIOA, GPIO_Pin_06);
tim0_trigger = 1;
adc_trigger = 1;
// get ADC value
iac = ADC0->DAT9_b.DATA; // PA7, AIN9
vac = ADC0->DAT7_b.DATA; // PA13, AIN7
vbus = ADC0->DAT4_b.DATA; // PA10, AIN4
vcr = ADC0->DAT5_b.DATA; // PA11, AIN5
if (cur_loop_fun_en) Cur_Loop_PFC_2P2Z(); // current loop
vbus = ADC0->DAT4_b.DATA; // PA10, AIN4
ipcs = ADC0->DAT9_b.DATA; // PA7, AIN9
vcomp = ADC0->DAT7_b.DATA; // PA13, AIN7
// if (cur_loop_fun_en) Cur_Loop_PFC_2P2Z(); // current loop
/*
static uint8_t cnt = 0;
if (cnt++ >= 10)
{
Capture_Sample_ISR();
cnt = 0;
}
// GPIO_ResetBits(GPIOA, GPIO_Pin_06);
*/
RESTORE_IRQ_CSR_CONTEXT();
return;
}
//============================================================================
void reset_pid_parameters(void)
@@ -644,41 +531,6 @@ void reset_pid_parameters(void)
digital_vcomp = (LLC_PERIOD_MAX - LLC_PERIOD_MIN) << LLC_COMP_GAIN_BIT;
}
//================================================================================
void Vac_Peak_Detector(void)
{
// 1. 峰值追蹤 (Peak Detector):只要不在過零區,就持續抓最大值
if (vac >= VAC_ZERO)
{
is_zero_crossing = 0;
last_is_zero_crossing = 0;
if (vac > vac_pk1) vac_pk1 = vac; // 只有比目前紀錄大才更新,確保 vac_pk1 停在波峰
}
else
{
// 2. 進入過零區 (vac < 400)
is_zero_crossing = 1;
// 3. 邊緣觸發:只在從「非過零」進入「過零」的瞬間交接數據
if (last_is_zero_crossing == 0 && vac_pk1 > VAC_ZERO_RISE)
{
vac_pk2 = vac_pk1; // 這裡的 vac_pk1 必定是剛才半周抓到的最高點
// --- 新增 Brown-in / Brown-out 判斷邏輯 ---
if (is_brown_in == 0)
{
// 目前處於關閉狀態,檢查是否達到啟動門檻
if (vac_pk2 >= VOLT_BROWN_IN) is_brown_in = 1; // 執行 Brown-in
}
else
{
// 目前處於啟動狀態,檢查是否低於欠壓門檻
if (vac_pk2 < VOLT_BROWN_OUT) is_brown_in = 0; // 執行 Brown-out
}
vac_pk1 = 0; // 交接完後立即清零,為下半周做準備
last_is_zero_crossing = 1; // 剛過上升緣
}
}
}
static void uart_rx_task(void)
{
@@ -722,6 +574,16 @@ static void capture_continuous_task(void)
}
}
}
//==============================================================================
void Handle_UART_Monitor(void)
{
static uint32_t msg_timer2 = 0;
if (sys_get_tick() - msg_timer2 >= 1000)
{
printf("%d %d %d", power_on_cmd, sys_state, vbus_comp2);
// msg_timer2 = sys_get_tick();
}
}
//=============================================================================
// Public Function Definition
//=============================================================================
@@ -730,221 +592,16 @@ int main(void)
struct bode_plot_param_t *cloop_p = &pfc_cloop_bode_plot_param;
struct bode_plot_param_t *vloop_p = &pfc_vloop_bode_plot_param;
// 基礎硬體底層設定 (HIRC 60MHz, GPIO, ADC 採樣率 1Msps) [cite: 55, 127, 184]
// system initial configuration
SYS_Config();
sys_delay(10); // delay 10ms
// read plot param from flash
msg("read plot param from flash\r\n");
read_bodeplot_params_from_flash(cloop_p, vloop_p, FLASH_PROG_ADDR_USER_CALI);
print_bodeplot_params(cloop_p, vloop_p);
#if 0 // 單測 PFC 電壓環 (OK)
// Not used
cloop_p->b0 = 0;
cloop_p->b1 = 0;
cloop_p->b2 = 0;
cloop_p->a1 = 0;
cloop_p->a2 = 0;
// 1P1Z 參數: Z=120HZ, P=0.1HZ, G=100 ?
vloop_p->b0 = 139;
vloop_p->b1 = -129;
vloop_p->b2 = 0;
vloop_p->a1 = -16383;
vloop_p->a2 = 0;
print_bodeplot_params(cloop_p, vloop_p);
cur_loop_fun_en = 0; // 關閉電流環,專測電壓環
sys_state = STATE_PFC_SOFT_START;
while (1)
{
//uart_rx_task();
if (tim0_trigger == 1) // 100KHZ
{
tim0_trigger = 0;
// --- 1. 高速信號濾波 (簡易位移算法減少算力消耗) ---
vac_avg1 = (vac_avg1 - (vac_avg1 >> 3)) + (vac >> 3); // for current loop
vbus_avg = (vbus_avg - (vbus_avg >> 4)) + (vbus >> 4); // for voltage loop
vcr_avg = (vcr_avg - (vcr_avg >> 3)) + (vcr >> 3);
if (vbus_avg > vbus_ovp) Power_Off(); // ovp
Vac_Peak_Detector();
if (power_on_cmd == 1)
{
if (pfc_running == 0)
{
pfc_pwm_enable();
pfc_running = 1;
}
if (++v_loop_cnt >= 10) // 10KHZ
{
//Vol_Loop_PFC_1P1Z_UI();
Vol_Loop_PFC_1P1Z(); // 800W 板子會低 13V
v_loop_cnt = 0;
}
}
}
Key1_Scan();
}
#endif
#if 0 // 單測 PFC 電流環 (OK)
// 2P2Z 參數: Z1=200, Z2=100000, P1=10, P2=20000, G=10000, fs=100K, bQ14, aQ14
cloop_p->b0 = 3353681;
cloop_p->b1 = -1577632;
cloop_p->b2 = -1712512;
cloop_p->a1 = -20114;
cloop_p->a2 = 3737;
// Not used
vloop_p->b0 = 0;
vloop_p->b1 = 0;
vloop_p->b2 = 0;
vloop_p->a1 = 0;
vloop_p->a2 = 0;
print_bodeplot_params(cloop_p, vloop_p);
cur_loop_fun_en = 1; // 開啟電流環,專測電流環
while (1)
{
//uart_rx_task();
if (tim0_trigger == 1) // 100KHZ
{
tim0_trigger = 0;
// --- 1. 高速信號濾波 (簡易位移算法減少算力消耗) ---
vac_avg1 = (vac_avg1 - (vac_avg1 >> 3)) + (vac >> 3); // for current loop
vbus_avg = (vbus_avg - (vbus_avg >> 4)) + (vbus >> 4); // for voltage loop
// vcr_avg = (vcr_avg - (vcr_avg >> 3)) + (vcr >> 3);
if (vbus > vbus_ovp) Power_Off(); // ovp
Vac_Peak_Detector();
if (power_on_cmd == 1)
{
if (is_zero_crossing == 1)
{
sys_state = STATE_RUN_NORMAL;
// --- 關鍵修正:重新初始化電壓環內部狀態 ---
// 給予一個極小的初始 COMP 值,讓它從輕載慢慢往上爬
// vbus_comp_1 = (10 << 14); // 假設從一個極小的係數開始
vbus_err_1 = 0; // 清除誤差歷史
// vbus_comp2 = (vbus_comp_1 >> 9); // 讓電流環拿到的初始值是 10
vbus_comp2 = 4000; // 2000 不足,2500 過壓
// vset / 5700
// vbus_comp2: 3000, 275V / 0.25A = 68W
// vbus_comp2: 4000, 314V / 0.25A = 78W
// vbus_comp2: 5000, 360V / 0.25A = 90W
// vset >> 13 ( / 8192)
// vbus_comp2: 3000, 256V / 0.25A = 64W
// vbus_comp2: 4000, 267V / 0.25A = 66W
// vbus_comp2: 5000, 293V / 0.25A = 73W
// vbus_comp2: 2000, 298V / 0.25A = 75W ?? 波形不對 ff 的問題
// vbus_comp2: 1000, 398V / 0.25A = 75W ??
}
else if (sys_state == STATE_RUN_NORMAL)
{
if (pfc_running == 0)
{
pfc_pwm_enable();
pfc_running = 1;
}
}
}
}
Key1_Scan();
}
#endif
#if 0 // 測試 PFC 電壓環 + 電流環 (OK)
TIM2->CCR1 = 12; // min duty
sys_state = STATE_PFC_SOFT_START;
cur_loop_fun_en = 0; // 一開始關閉電流環,STATE_RUN_NORMAL再開電流環
// 2P2Z 參數: Z1=200, Z2=100000, P1=10, P2=20000, G=10000, fs=100K, bQ14, aQ14
cloop_p->b0 = 3353681;
cloop_p->b1 = -1577632;
cloop_p->b2 = -1712512;
cloop_p->a1 = -20114;
cloop_p->a2 = 3737;
// 1P1Z 參數: Z=120HZ, P=0.1HZ, G=100 ?
vloop_p->b0 = 139;
vloop_p->b1 = -129;
vloop_p->b2 = 0;
vloop_p->a1 = -16383;
vloop_p->a2 = 0;
while (1)
{
if (tim0_trigger == 1) // 100KHZ
{
tim0_trigger = 0;
// --- 1. 高速信號濾波 (簡易位移算法減少算力消耗) ---
vac_avg1 = (vac_avg1 - (vac_avg1 >> 3)) + (vac >> 3); // for current loop
vbus_avg = (vbus_avg - (vbus_avg >> 4)) + (vbus >> 4); // for voltage loop
if (vbus > vbus_ovp) Power_Off(); // ovp
Vac_Peak_Detector();
if (power_on_cmd == 1)
{
if (sys_state == STATE_PFC_SOFT_START)
{
if (pfc_running == 0) {
pfc_pwm_enable();
pfc_running = 1;
}
if (++v_loop_cnt >= 10) // 10KHZ
{
Vol_Loop_PFC_1P1Z_UI();
//Vol_Loop_PFC_1P1Z();
v_loop_cnt = 0;
}
if (vbus_avg > vbus_set_l && is_zero_crossing == 1)
{
sys_state = STATE_RUN_NORMAL;
// --- 關鍵修正:重新初始化電壓環內部狀態 ---
// 給予一個極小的初始 COMP 值,讓它從輕載慢慢往上爬
vbus_comp_1 = (10 << 14); // 假設從一個極小的係數開始
vbus_err_1 = 0; // 清除誤差歷史
vbus_comp2 = (vbus_comp_1 >> 9); // 讓電流環拿到的初始值是 10
cur_loop_fun_en = 1; // 開啟電流環
}
}
else if (sys_state == STATE_RUN_NORMAL)
{
if (pfc_running == 0) {
pfc_pwm_enable();
pfc_running = 1;
}
if (++v_loop_cnt >= 10) // 10KHZ
{
Vol_Loop_PFC_1P1Z_UI();
//Vol_Loop_PFC_1P1Z();
v_loop_cnt = 0;
}
}
}
}
Key1_Scan();
}
#endif
// main loop
// main loop ===============================================================================
/* PFC 電流環參數*/
// Z1=200, Z2=100000, P1=10, P2=20000, G=8000
@@ -959,92 +616,35 @@ int main(void)
{
uart_rx_task();
// 核心定時觸發:100kHz (由 TIMER0 旗標觸發) [cite: 318]
if (tim0_trigger == 1)
// 核心觸發:100kHz ~ 200KHz (由 EPWM 旗標觸發)
if (adc_trigger == 1)
{
tim0_trigger = 0;
adc_trigger = 0;
// 高速信號濾波 (簡易位移算法減少算力消耗) ---
vac_avg1 = (vac_avg1 - (vac_avg1 >> 3)) + (vac >> 3); // for current loop
vbus_avg = (vbus_avg - (vbus_avg >> 4)) + (vbus >> 4); // for voltage loop
vcr_avg = (vcr_avg - (vcr_avg >> 3)) + (vcr >> 3);
// 系統安全監控 (軟體第二道防護)
// vbus ovp
if (vbus_avg > vbus_ovp)
vbus_avg = (vbus_avg - (vbus_avg >> 3)) + (vbus >> 3);
vcomp_avg = (vcomp_avg - (vcomp_avg >> 3)) + (vcomp >> 3);
// vbus ovp, uvp, 超出工作電壓範圍就不工作
if (vbus_avg > vbus_ovp || vbus_avg < vbus_uvp)
{
sys_state = STATE_FAULT;
Power_Off();
sys_state = STATE_STOP;
}
#if 0
// vac over voltage
if (vac_pk2 > 2600)
else
{
sys_state = STATE_FAULT;
Power_Off();
if (sys_state == STATE_STOP) sys_state = STATE_SS;
}
#endif
#if 0
// vac brown out
if (vac_pk2 < VOLT_BROWN_OUT && pfc_running == 1)
{
sys_state = STATE_FAULT;
Power_Off();
}
#endif
Vac_Peak_Detector(); // VAC 峰值偵測
#if 1
// --- 2. 核心狀態機邏輯 -----------------------------------------------------------------------
switch (sys_state)
{
case STATE_INIT: // 0
// 等待約 100ms,並按下按鍵
if (sys_get_tick() > 100 && power_on_cmd == 1)
{
sys_state = STATE_STANDBY;
}
case STATE_STOP: // 0
llc_pwm_disable(); // 關閉 PWM
A_Para_Reset(); // 重置參數
break;
case STATE_STANDBY: // 1
// Brown-in 判斷
if (is_brown_in == 1)
{
sys_state = STATE_PFC_SOFT_START; // 先進 PFC SS
TIM2->CCR1 = PFC_DUTY_MIN;
}
break;
case STATE_PFC_SOFT_START: // 2
// 若 vbus < 320 做 pre-charge
if (pfc_running == 0)
{
pfc_pwm_enable();
pfc_running = 1;
}
if (++v_loop_cnt >= 10) // 10KHZ
{
Vol_Loop_PFC_1P1Z();
// Vol_Loop_PFC_1P1Z();
v_loop_cnt = 0;
}
if (vbus_avg > vbus_set_h)
{
sys_state = STATE_LLC_SOFT_START;
llc_period_ss = LLC_SS_MIN;
pfc_pwm_disable();
pfc_running = 0;
TIM2->CCR1 = PFC_DUTY_MIN;
// --- 關鍵修正:重新初始化電壓環內部狀態 ---
// 給予一個極小的初始 COMP 值,讓它從輕載慢慢往上爬
// vbus_comp_1 = (10 << 14); // 假設從一個極小的係數開始
// vbus_err_1 = 0; // 清除誤差歷史
// vbus_comp2 = (vbus_comp_1 >> 9); // 讓電流環拿到的初始值是 10
}
break;
case STATE_LLC_SOFT_START: // 3
case STATE_SS: // 1
// LLC 軟啟動:頻率由高往低掃描 (掃向 1倍諧振頻率)
llc_period_ss++;
llc_ss_cnt++;
@@ -1056,72 +656,46 @@ int main(void)
llc_running = 1;
}
if (llc_ss_cnt >= LLC_SS_COUNT && is_zero_crossing == 1)
if (llc_ss_cnt >= LLC_SS_COUNT)
{
sys_state = STATE_RUN_NORMAL;
sys_state = STATE_RUN;
// sys_state = STATE_PAUSE; // 測試用
// 重要動作 =====================================
vbus_comp_1 = YN_MIN; // 假設從一個極小的係數開始
vbus_comp2 = (vbus_comp_1 >> 9);
vbus_err_1 = 0; // 清除誤差歷史
iac_err_2 = 0;
iac_err_1 = 0;
iac_comp_2 = YN_MIN;
iac_comp_1 = YN_MIN;
// 重要動作 =====================================
// vbus_comp_1 = YN_MIN; // 假設從一個極小的係數開始
// vbus_comp2 = (vbus_comp_1 >> 9);
// vbus_err_1 = 0; // 清除誤差歷史
// iac_err_2 = 0;
// iac_err_1 = 0;
// iac_comp_2 = YN_MIN;
// iac_comp_1 = YN_MIN;
// msg("%d %d %d %d \r\n", power_on_cmd, sys_state, vbus_comp_1, vbus_comp2);
// 1 4 196608, = 12 << 14
// E LOAD 抽太慢,導致 OVP ?? (是的)
// 1 4 196608, = 12 << 14
// E LOAD 抽太慢,導致 OVP ?? (是的)
}
break;
case STATE_RUN_NORMAL: // 4
if (pfc_running == 0)
case STATE_RUN: // 2
// 根據電壓環、電流環調整頻率
/*
if (++v_loop_cnt >= 10) // 10KHZ
{
pfc_pwm_enable();
pfc_running = 1;
}
if (++v_loop_cnt >= 10)
{
// 先算前饋,再算主環,最後疊加
Load_Loop_1P1Z(); // Cr 前饋
Vol_Loop_PFC_1P1Z(); // PFC 電壓環
// Vol_Loop_LLC(); // LLC 電壓環
Vol_Loop_PFC_1P1Z();
// Vol_Loop_PFC_1P1Z();
v_loop_cnt = 0;
}
if (++v_loop_cnt2 >= 5) // 好一點
{
Vol_Loop_LLC(); // LLC 電壓環
v_loop_cnt2 = 0;
}
*/
break;
case STATE_RUN_SKIP: // 5
break;
case STATE_FAULT: // 6
// 立即封鎖所有輸出
pfc_pwm_disable();
llc_pwm_disable();
// 記錄故障代碼,等待手動重置
break;
case STATE_PAUSE: // 7
break;
} // switch case
#endif
} // if tim0_trigger
// --- 3. 非即時任務 (UI、通訊、Data Log) ---
Key1_Scan();
Handle_UART_Monitor();
// Capture_Dump_IfReady();
Capture_Dump_IfReady();
capture_continuous_task();
// capture_continuous_task();
} // while --------------------------------------------------------------------
return 0;